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CNC Machining

Practical guidance for CNC milled and turned parts, including file needs, design rules, tolerances, materials, costs, and Uretyco AI workflow.

Overview

CNC machining removes material from a solid stock block or bar to create precise metal or plastic parts. It is strong for functional prototypes, low-volume production, fixtures, mechanical components, and parts that need real material properties and controlled dimensions.

When to choose

  • Choose CNC when the part needs metal strength, engineering plastic properties, threaded features, flatness, accurate holes, bearing seats, sealing surfaces, or repeatable mechanical fit.
  • It is often a good choice for 1 to several hundred parts when tooling would be too expensive or too slow.
  • Use CNC when surface finish and dimensional control matter more than the free-form geometry advantages of 3D printing.

When not to choose

  • Avoid CNC for very organic internal channels, extremely thin walls, or shapes that cannot be reached by cutting tools.
  • For simple flat metal parts, laser cutting or sheet metal may be cheaper.
  • For high-volume plastic production, injection molding may become more economical after tooling cost is justified.

Required files

FileUseNotes
STEP/STPPrimary 3D geometryPreferred for accurate solid models and quote analysis.
PDF drawingCritical dimensions and tolerancesRequired for threads, tight fits, GD&T, surface roughness, and inspection notes.
Native CADAssemblies or design clarificationUseful when mating context or feature tree matters.

Design rules

  • Use internal corner radii where possible because round cutting tools cannot create sharp internal corners.
  • Avoid unnecessarily deep pockets, long thin walls, and small deep holes because they increase machining time and tool risk.
  • Define threads clearly with size, pitch, depth, class, and whether they are tapped or threaded inserts.
  • Apply tight tolerances only to functional interfaces; leave non-critical features at typical process tolerance.
  • Consider tool access from realistic machining directions, especially for undercuts and side features.

Typical materials

Material familyCommon examplesTypical reason to choose
Aluminum6061, 6082, 7075Lightweight, machinable, corrosion-resistant options for prototypes and production.
SteelsMild steel, alloy steel, tool steelStrength, wear resistance, weldability, and cost control.
Stainless304, 316Corrosion resistance and clean appearance.
PlasticsPOM, PA, PE, PC, PEEKLow friction, insulation, chemical resistance, or high-performance requirements.

Tolerance expectations

CNC can achieve strong dimensional control, but tolerance depends on geometry, material movement, setup, tool access, surface finish, and inspection method.

RequirementTypical guidanceCost impact
General dimensionsUse standard process tolerance unless the drawing defines otherwiseLow
Critical holes and fitsSpecify exact size, tolerance, and inspection method on drawingMedium to high
Flatness and parallelismUse only where assembly or sealing requires itMedium to high
Surface roughnessSpecify Ra only on functional surfacesMedium
Quote-dependent values

Tolerance, finish, material, inspection, and lead-time values are practical guidance. Final commitments depend on the selected supplier, material, drawing, production method, and order review.

Cost drivers

  • Machine time from material removal, deep pockets, small tools, tight toolpaths, and multiple setups.
  • Material price and stock availability.
  • Tight tolerances, special inspection, surface roughness, and post-processing.
  • Small features, threads, inserts, deburring, and manual finishing.

Lead-time factors

  • Standard materials and relaxed tolerances usually quote and produce faster.
  • Hard materials, large parts, special plastics, heat treatment, plating, or CMM reports add time.
  • Supplier location and current machine capacity affect delivery speed.

Uretyco AI workflow

  1. 1
    Geometry analysis

    Uretyco checks tool access, pockets, holes, wall thickness, size, and likely setup complexity.

  2. 2
    Material and tolerance questions

    The assistant asks whether strength, corrosion, heat, precision, or appearance matters most.

  3. 3
    Quote and options

    The engine compares machine time, material, finish, quantity, inspection, and supplier capacity.

  4. 4
    Production review

    Critical drawings or ambiguous features can be reviewed before supplier assignment.

Quality notes

  • Provide a drawing for every critical dimension that must be inspected.
  • Mark visible surfaces if cosmetic tool marks or handling marks are important.
  • Confirm burr removal, sharp-edge breaks, thread depth, and any required certificates before ordering.

FAQ

  • Can I order CNC without a drawing? Yes for simple parts, but drawings are needed for critical tolerances, threads, fits, or inspection.
  • Can CNC make sharp internal corners? Not usually. Add internal radii or reliefs where mating parts require a corner.
  • Can Uretyco suggest cheaper CNC changes? Yes. The assistant can flag deep pockets, tight tolerances, and material substitutions.
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